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FRP / GRP Molded Gratings

... providing long lasting & new age “GREEN” solution to ageing Infrastructure.

Aeron is one of the India’s leading producers of molded grating. Renowned for their high strength, corrosion resistance in the harshest environments, long life and safety Molded Gratings meet the highest international standards. Produced from carefully selected resin systems, Aeron Gratings is designed to deliver many years of reliable service, outperforming the traditional materials they replace.

Aeron FRP Gratings are lightweight, easy to fabricate and install. Their acceptance in many major industries has made them the first choice over steel, not only for their performance but cost competitiveness. Comparable with steel at the installed cost stage, their low maintenance and long life means a significantly lower life cycle cost than that of steel.

GRP Moulded Gratings are available with Polyester, vinyl ester or phenolic resin. All kinds of resin are self-extinguishing and UV-stabilized.

Applications
Walkways | Platforms | Trench covers | Staircase | Floorings | Foot Bridges | Swimming pool overflow | Fencing | Elevated car parking | Step Treads | Earth pit covers

Industry
Chemical | Food & Beverage | Marine | Oil & Gas | Power | Industry | Buildings | Constructions | Pharmaceuticals | Pulp & Paper | Recreation | Water & Waste Treatment | Shipping | Transportation | Architectural | Telecommunications

Size
FRP Moulded Grating are made into various mesh patterns and surface suitable for demanding applications.

Product Code Height (MM) Mesh Size (MM) Rib Thickness (MM) Open Area (%) Sheet Size (MM)
SM 25 X (38 X 38) 25 38 X 38 7-5 69 3660 X 1220
SM 38 X (38 X 38) 38 38 X 38 7-5 68 3660 X 1220
MM 30 X (20 X 20) 30 20 X 20 (Mini) 7-5 42 2003 X 740
SM 50 X (50 X 50) 50 50 X 50 8-5 71 3660 X 1220
RM 25 X (25 X 100) 25 25 X 100 6.35 68 3660 X 1220

For Customised Size and loading standards please contact our us.

Surface
To Provide safest walking surface Aeron FRP Gratings are available in three anti-slip surfaces.

Comparison with conventional materials

PARAMETERS AERON FRP GRATINGS HOT DIP GI SS
LIFE SPAN High Moderate High
STRENGTH TO WEIGHT RATIO High Low Low
LIFE CYCLE COST Low High High
CORROSION RESISTIVITY Very High Moderate High
CHEMICAL RESISTIVITY High High Moderate
ELECTRICAL CONDUCTIVITY Low High High
EMI / RFI TRANSPARENCY High Nil Nil
INSTALLATION COST Low Moderate Moderate
HANDLING Very Easy Difficult Difficult
ANTI SKID Available NA NA
COLOUR RANGE Available NA NA

Construction
GRP/FRP Gratings are produced by wet moulding and hot curing in a heated mould. The reinforcement consists of continuous fibreglass rovings in alternating layers, so the loads are distributed evenly in all directions. Regularly Moulded GRP Gratings have a polyester resin matrix. Glass content is approximately 35%. Standard colours are green, yellow or grey, other colours are available according to RAL.

Accessories
Applicable for our gratings we have special support angles which are concreted into the basement directly.

Fixing Sets
Easy to assemble without any special tools. A pultruded GRP angle mm can be used as a frame for all GRP gratings.

Stainless steel fixing sets can be used for all standard GRP gratings and support constructions. To prevent GRP gratings perfectly against lifting and sliding away each panel should be fixed on at least four points.

Resin Selection
The first step to ensure Maintenance free flooring solution is Aeron FRP Grating. Having an appropriate resin makes highest performance in the most demanding circumstances. Aeron FRP Gratings are available in four standard resin grades which are highly economical while they maintain standard of performance.

Resin Type Resin Base Description Flame spread rating ASTM E84
Type IFR Isopthalic Polyester Industrial Grade Corrosion resistance & fire retardant Class 1, 25 or less
Type I Isopthalic Polyester Industrial Grade Corrosion resistance in acidic environment Non fire retardant
Type V Vinyl Ester Superior Corrosion resistance & fire retardant Class 1, 25 or less
Type P Phenolic Low smoke and superior fire retardant Class 1, 5 or less

Color Selection
To complement any project design, Aeron FRP Gratings are made available in variety of colors. Standard colors available for FRP Grating: Dark Grey, Yellow and Green. Custom colors are made available upon request.

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