FRP Cable Trays Manufacturer in India

• Fiber Feed & Impregnation: Pulling continuous raw fibers off cracks/creels and guiding them through a resin impregnation system (resin bath/direct resin injection) to completely saturate the fibers with the thermosetting resin mixture.
• Pre-forming: As resin-soaked fibers exit the resin bath, pre-formers organize the fibers into the correct shape. They also debulk the strands by squeezing out excess resin. Continuous strand mats and surface veils are added to improve structural integrity and surface finish.
• Heating and Curing Die: The mix of fiberglass and resin is pulled through a heated steel die to cure the thermosetting resin. We maintain the die at a constant temperature to ensure an even FRP profile.
• Pulling & Cutting: Caterpillar tracks and hydraulic clamps continuously pull the cured fiberglass composite through the die. It’s then passed towards the cut-off saw to be processed into the required lengths.
• Molding: Wet moulding and hot curing in a heated mold to create perforated surfaces. The process incorporates continuous fiberglass rovings in alternate layers to achieve product application fit.
• Inspection & Quality Control: Ultrasonic testing, thermography, radiography, Barcol hardness test, and acoustic emission. Dimensional inspection for compliance with ASTM D3917.

• Advanced engineering: Our in-house team uses industry-vetted CAD/CAM simulation tools to engineer custom solutions, evaluate products, reduce development costs, and accelerate the time-to-market.
• Full product lifecycle coverage: We support procurement teams with concept generation, prototyping, testing, tooling, regulatory compliance, and other advisory support services.
• Raw material availability: We source fibers from domestic and international manufacturers and resins from domestic manufacturers to ensure a constant and timely supply to maintain our buffer stock and insure against stockouts.
• Integrated manufacturing: Design, production, fabrication, assembly, and surface operations under one roof.
• Scalable production: A large workforce and multiple production lines that enable the supply of continuous, repeat-volume demand to international quality standards.
• Flexible material options: Polyester, vinyl ester, and epoxy resins; glass fiber, carbon fiber, and aramid to fit various budgets and technical requirements.
• Customized reinforcement engineering: Specialized reinforcement formats (roving mats and woven fabrics) that meet structural strength requirements.
• Favorable total cost of ownership: Significant long-term savings compared to metal cable management solutions. Can be fabricated on-site, lowering post-production processing and transport costs.
• Environmental compliance: 5% pre-consumer recycled content, strict adherence to QHSE and 3R guidelines, and lower embodied energy that translates into lower carbon emissions. Additional recycling support for end-of-life FRP products.
• Packaging & Export: Secure packaging, destination-specific labelling, and compliance awareness for all leading countries, including the US, Canada, Mexico, Brazil, the UK, France, Germany, Spain, Portugal, Italy, Poland, Saudi Arabia, the UAE, Qatar, Bahrain, Japan, Taiwan, and Australia.

Case Studies