FRP Profiles India
FRP and CFRP profiles for heavy-duty performance in challenging environments
Aeron Composite—an ISO 9001 and 45001-certified producer—manufactures export-grade FRP profiles in India. We produce I-beams (H-beams), T-beams, U-channels, L-shaped angles, Square tubes, Round tubes, Toe plates, and more. Made from fiberglass or carbon fiber reinforced polymers (CFRP) with IS 6746-class resins, our profiles exhibit excellent load-bearing and corrosion-resistance capacity.
These profiles are available off-the-shelf, or as custom orders. We also produce FRP cable trays and Fiberglass moulded gratings, and all of them are available for supply in India and globally. Avail advisory support, product expertise, and shift to a Greener structural alternative with our pultruded FRP profiles India.
Our Portfolio of FRP Profiles India & Accessories
Equal and unequal length angles for bracing, joining, corner protection, and edge-containment.
Hollow profile; ideal for use as columns, load-bearing posts, guardrails, trusses, and framing ribs.
Excellent axial strength; fit for gusset, splice plate, tie-downs, spacer bars, and other similar applications.
High bending stiffness and web shear resistance; ideal for use as primary load bearers in industries.
Secondary support system; primarily used in walkway framing, staircases, and as secondary beams.
Excellent resistance to twisting and bending; used as utility line shields, conduits, and columns.
Wide flange structural beams perfect for use in high compression load settings like walkways.
Available in covered pultruded grating, interlocking tongue-groove plank & molded solid covers.
Excellent tensile strength; apt for use as non-metallic fasteners, utility pole stays, and industrial screeners.
Tubular profiles with grooves that function as lightweight struts and telescoping poles.
Specialized border profiles engineered for safety containment; available in W and M shapes.
Fiberglass profiles for bearing support in pultruded floor gratings and stiffeners for panels.
FRP Profile Accessories
CFRP Profile Manufacturers - Technical Specifications
Common technical information that applies to our range of pultruded FRP profiles.
| Particulars | Details |
|---|---|
| Material | Glass-fiber, Carbon-fiber |
| Resin Options | Polyester, Vinylesters, Epoxy |
| Manufacturing Process | Pultrusion, Moulding |
| Minimum Width | 3 mm (Kick plates), 6 mm (Solid round rods), 12mm (Flat strips), 25 mm (L-shaped angles, Square tubes, U-channels, Round tubes), 50 mm (I-beams, T-beams), 75 mm (H-beams) |
| Minimum Height | 3 mm (Flat strip), 6 mm (Solid round rods), 25 mm ( L-shaped angles, Square tubes, Round tubes), 38 mm (U-channel), 50 mm (T-beams), 76 mm (I-beams, H-beams), 100 mm (Kick plates) |
| Minimum Wall Thickness | 2.5 mm (Round tubes), 3 mm (Kick plates, U-channels, L-shaped angles, Square tubes), 4 mm (T-beams), 6 mm (I-beams, H-beams) |
| Barcol Hardness | > 60 (subject to resin type) (ASTM D2583) |
| Load Bearing | 150 kg/m - 4,500 kg/m (profile dependent) |
| Color | Yellow, Green, Gray (custom colors available) |
| Corrosion Resistance | Excellent (ASTM C581) (ASTM D543) |
| Electrical Properties | Non-conductive (bonding not required) |
| Temperature Resistance | - 50°C - +150°C (varies by resin type) |
| Fire Retardance | In line with ASTM E84 Class A |
| Mounting Options | Floor-mounted, FCeiling-mounted, Wall-mounted |
Our FRP and CFRP Profiles Manufacturing Process
A leading CFRP profile manufacturers in India and an established FRP profile producer—our manufacturing process revolves around pultrusion and moulding.
- Fiber Feed & Impregnation: Guiding continuous raw fibers through resin baths or direct die injection for optimal impregnation with a thermosetting resin mixture.
- Pre-forming: Squeezing out excess resin and organizing the fibers into the requisite shape. Strand mats and surface veils are added to improve structural integrity, subject to the profile in question.
- Adaptation: Inserting stationary steel mandrels into pre-formers to prevent fiber bunching in fluted and hollow profiles.
- Heating and Curing Die: Gently pulling the fibers through heated steel dies to cure the resin and deliver an optimal profile.
- Pulling & Cutting: Hydraulic clamps and caterpillar tracks move the fibers exiting the die towards a cutting station where cut-off saws process them into required lengths.
- Additional Processing: Bonding pultruded plates to I-bars via adhesive plates for trench covers and CNC fabrication for angles and large fittings.
- Compression Moulding: A standalone parallel process for 3D hardware such as clamps, clips, and other small fittings.
- Inspection & Quality Control: Thermography, radiography, ultrasonic testing, Barcol hardness, and acoustic emission tests to establish structural integrity. Dimensional inspection for tolerance compliance, as per ASTM D3917 requirements.
Why Choose Aeron Composite for FRP Profiles
Aeron Composite is a natural partner for businesses wanting performance-oriented FRP profiles in India and CFRP profile manufacturers with a strong project success rate. Additional reasons:
- Advanced engineering: Industry-vetted CAD/CAM simulation tools for rapid prototyping and custom engineering that reduce developmental costs and lower the time-to-production.
- Raw material availability: Domestic and international fiber and resin sourcing partners to ensure round-the-clock supply and insure against stockouts.
- Full product lifecycle coverage: Robust support for procurement teams—from concept generation to tooling, regulatory compliance coverage, and advisory.
- Integrated manufacturing: ERP-led, continuous data-fed operations that ensure our team works with updated information across design, assembly, and fabrication.
- Scalable production: Access to spot markets, multiple production lines, and a trained workforce that handles increased demand for FRP profiles at short turnaround times with consistent quality.
- Flexible material options: Polyester, vinyl ester, and epoxy resins; glass fiber and carbon fiber for different technical and budgetary requirements.
- Customized reinforcement engineering: Specialized reinforcement formats, including roving mats, woven fabrics, and multi-axial stitched mats that meet established and custom structural strength requirements.
- Environmental compliance: Strict adherence to QHSE and 3R guidelines, incorporating 5% pre-consumer recycled content in production, and providing end-of-life recycling support to deliver a truly Greener alternative.
- Packaging & Export: Freight-compatible secure packaging, destination-specific labelling, favorable Incoterms, and export-driven compliance for 30-plus countries. Includes the US, Canada, Mexico, Brazil, the UK, France, Germany, Spain, Portugal, Italy, Poland, Saudi Arabia, the UAE, Qatar, Bahrain, Japan, Taiwan, Australia, and other leading destinations.
Case Studies
A fertilizer processing facility in Haryana replaced their rusted support columns with our heavy-duty H-beams, cutting down maintenance downtime by 75%.
A manufacturer in Maharashtra installed our non-conductive solid-top trench covers, sealing ducts against moisture and reducing manual lift inspection hazards.
Ready to Discuss Your Requirements?
Shifting from metal profiles to FRP and CFRP profiles can be challenging. We are here to help. Let us answer your concerns, resolve your queries and establish why fiberglass and carbon-reinforced polymers fit your needs.
Industries We Serve
One of the primary CFRP profile manufacturers in India, we cater to businesses in the following industries pan-India and internationally.
- Marine
- Oil & Gas
- Petroleum & Chemical
- Electrical & Telecommunication
- Machine
- Paper & Pulp
- Energy & Power
- Wastewater treatment
- Construction & Infrastructure
FAQs
Who are the major FRP profiles manufacturers in India?
There are multiple FRP profile manufacturers in India, including Aeron Composite—which stand out for its large portfolio, export-grade quality, and 30-plus export destinations.
How to shortlist an FRP profile manufacturer in India?
To shortlist an FRP profile manufacturer in India, evaluate their existing product portfolio, production process, quality control mechanism, and support for custom profiles.
Do you offer customized FRP profiles?
Yes, in addition to the products listed in our catalog, we offer customized profiles. We work with a wide range of resins and fibers, have access to spot markets, and can engineer solutions that meet your application requirements. 50-plus successful customized FRP profile projects and counting.
What is the MOQ for FRP Profiles?
The MOQ for FRP profiles are subject to resin type, fiber grade, and delivery destination. To get an MOQ tailored to your project, please reach out to us.
Is FRP or CFRP better than Steel or PVC?
This comparison is subject to multiple factors. Compared to steel, FRP weighs about 70-75% lower for the same dimension, has higher flexibility, and better tensile strength. It also has better corrosion resistance. Steel has better compressive strength. PVC offers better moisture resistance.
Let's Move Your Project Forward!
We are here to help you transition from non-FRP to FRP profiles. Reach out to us with your design, volume, and compliance requirements, and get a quote tailored to your project in 7 working days. Avail 1-1 support, 360° advisory, and payment terms that work for you.